RAV05/2B is an hige speed powder filling machine for micro or macrodosing.
A mechanical system lift each bottle up to effect the dosage directly inside the
bottle neck.
The machine is equipped with a double closing head for plastic or alluminium caps.
It can be delivered in two version:
Macrodosing: with funnel device and vibrating system to help powder falling.
Microdosing: with direct dosing and rubber stop option.
Filling and capping area separated and protected with intermediate
polycarbonate panel.
STRUCTURE AND SAFETY
Main structure in aluminum shape, completely covered by inox steel panels.
Input and output conveyor belt by one motor: adjustable guides and structure in inox
steel.
Bottles positioning by high density POLYZENE star wheel.
Container size up to Ø 80 mm., H 160 mm.
Cab made with aluminium shape and tempered glasses or polycarbonate with mechanichal
safety switches.
Electrical and logic controls located inside a inox box, side the machine.
DOSING UNIT
Dosing heads with auger tool, assembled on a column; up-down movement of whole
device with the possibility of rotation for cleaning operations.
Inox steel hopper with Ø140 mm. hole; calling product function and level control
by capacitive sensor.
Dosage control by 100 pulses/rev. encoder and Siemens quick counter modules.
Upper infeed bin option in macrodosing version.
CAPPING SYSTEM

Caps feeding device by vibration cup in inox steel, Ø600 mm., with sound-dampening
container.
Caps positioning by mechanical or pneumatical device.
Closing head for screw or alluminium caps, with adjustable rotation speed and
magnetic clutch with torque selection.
Two programmable speeds for approaching and closing in up/down movement.
Rubber stop option in microdosing version complete with caps feeding device
and positioning system.
LOGIC CONTROLS
Logic controls based on PLC Siemens S7 CPU 313C with special modules for axis
control, net weight system and quick counters.
Operational Panel Touch Screen Siemens TP170B, with alarm list, setup function
and sensitive areas.
Two levels of passwords: user and maintenance.
CHECK POINTS
Minimum load and maximum load of bottles on conveyor belt (stand by)
Minimum load of rubber stop and caps (stand by).
Bottle presence in filling point (no dosing / no capping).
Rubber stop and cap presence in closing point (stop).
Powder level in main funnel (calling product – stop after xx seconds).
|
| Technical features and performances |
| Nominal output | up to 100 pz./min. |
| Filling system | by auger |
| Product feed | by sensors in each funnel |
| Filling stations | 2 |
| Fill accuracy | 2.5% |
| Fill adjustement | electronic by panel |
| Hopper capacity | total 70 lt. |
| Hopper material | INOX AISI 316 |
| Dosing system | brushless motor, encoder 8192 step/rev |
| Tools | mixers in each funnel |
| Dosing range | 0.1 – 10 gr. (micro) 5gr – 500 gr (macro) |
| Dosing speed | up to 1500 rev/min |
| Closing system | n.2 head – variable speed |
| Electrical cabinet | IP55 |
| Compressed air | 6 atm. |
| Electrics | 380V 50Hz - (220V 60Hz) |
| Connecting load | 6 KW |
| PLC | Siemens S7 CPU313C |
| Display | Siemens TP170B – Touch Screen |
| Sensors | OMRON or Telemecanique |
|
|